We are leading manufacturers, exporters & stockholders of Super Duplex stainless steel. And when you need a specific size like 25.4 mm in diameter with a 0.9 mm wall thickness, the right material can make or break your project. In this article, we'll take an in-depth look at Super Duplex stainless steel (SS) seamless tubes, focusing on their key features, uses, and why the specifications of 25.4 mm diameter and 0.9 mm thickness are essential for many applications.
SS seamless tubes are stainless steel tubes manufactured without any welds or joints, making them stronger and more resistant to corrosion and pressure. This type of tube is essential in industries that require flawless strength, reliability, and uniformity throughout the tube's length.
Super Duplex steel is a special class of stainless steel known for its high strength and superior corrosion resistance. It is a combination of austenitic and ferritic steel, which gives it its unique properties. The “super” in Super Duplex comes from its increased resistance to various forms of corrosion, especially pitting, crevice corrosion, and stress corrosion cracking.
The balance between high tensile strength and corrosion resistance makes Super Duplex one of the best materials for applications where harsh environments are a factor. It performs better than standard Duplex and other grades of stainless steel in tough conditions like high salinity (marine environments) or corrosive industrial settings.
Seamless tubes eliminate the risk of weak points that can occur with welded tubes. This lack of joints or seams improves their mechanical properties and resistance to pressure. For industries like oil & gas, chemical processing, and marine, this difference can be critical.
A tube wall thickness of 0.9 mm ensures that the tube remains light but durable, capable of withstanding moderate pressures while maintaining flexibility.
Chemical Composition of Super Duplex Steel
Super Duplex stainless steel typically contains about 25% chromium, 4% molybdenum, and 7% nickel, along with nitrogen. This composition is key to its superior performance, particularly its resistance to corrosion.
| Stainless Steel Tubes Dimension – (S.S. Tubes) | ||||||||||||
| Wall thickness in mm. | 0.5 | 0.6 | 0.7 | 0.8 | 1 | 1.2 | 1.6 | 2 | 2.6 | 3 | 3.2 | 3.6 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| O.D. in mm. | Weight in kg/meter | |||||||||||
| 6 | 0.069 | 0.081 | 0.093 | 0.104 | 0.125 | 0.144 | 0.176 | – | – | – | – | – |
| 9.52 | 0.112 | 0.134 | 0.154 | 0.174 | 0.213 | 0.249 | 0.317 | – | – | – | – | – |
| 10 | 0.119 | 0.141 | 0.163 | 0.184 | 0.225 | 0.264 | 0.336 | – | – | – | – | – |
| 12.7 | 0.153 | 0.182 | 0.21 | 0.238 | 0.293 | 0.345 | 0.444 | – | – | – | – | – |
| 14 | 0.169 | 0.201 | 0.233 | 0.264 | 0.325 | 0.384 | 0.496 | – | – | – | – | – |
| 15.87 | 0.192 | 0.229 | 0.266 | 0.301 | 0.372 | 0.44 | 0.571 | 0.694 | – | – | – | – |
| 19 | 0.231 | 0.276 | 0.32 | 0.364 | 0.45 | 0.534 | 0.696 | 0.85 | 1.066 | 1.2 | 1.264 | – |
| 25 | 0.306 | 0.366 | 0.425 | 0.484 | 0.6 | 0.714 | 0.936 | 1.15 | 1.456 | 1.65 | 1.744 | 1.926 |
| 25.4 | 0.311 | 0.372 | 0.432 | 0.492 | 0.61 | 0.726 | 0.952 | 1.17 | 1.482 | 1.68 | 1.776 | 1.962 |
| 31.8 | – | – | – | – | – | 0.918 | 1.208 | 1.49 | 1.898 | 2.16 | 2.288 | 2.538 |
| 38 | – | – | – | – | – | 1.104 | 1.456 | 1.8 | 2.301 | 2.625 | 2.784 | 3.096 |
| 44.5 | – | – | – | – | – | 1.299 | 1.716 | 2.125 | 2.724 | 3.113 | 3.304 | 3.681 |
| 50.8 | – | – | – | – | – | 1.488 | 1.968 | 2.44 | 3.133 | 3.585 | 3.808 | 4.248 |
| 63.5 | – | – | – | – | – | – | 2.476 | 3.075 | 3.959 | 4.538 | 4.824 | 5.391 |
| 76.1 | – | – | – | – | – | – | 2.98 | 3.705 | 4.778 | 5.483 | 5.832 | 6.525 |
| 101.6 | – | – | – | – | – | – | 4 | 4.98 | 6 | 7 | 7,872 | 8.82 |
| CHEMICAL COMPOSITION ( IN PERCENTAGE ) | ||||||||||
| Grade | C (Max) | Mn (Max) | P (Max) | S (Max) | Si (Max) | Cr | Ni | Mo | Nitrogen (Max) | Cu/ Others |
| 301 | 0.15 | 2 | 0.045 | 0.03 | 1 | 16.00 – 18.00 | 6.00 – 8.00 | – | 0.1 | – |
|---|---|---|---|---|---|---|---|---|---|---|
| 304 | 0.08 | 2 | 0.045 | 0.03 | 0.75 | 18.00 – 20.00 | 8.00- 10.50 | – | 0.1 | – |
| 304L | 0.03 | 2 | 0.045 | 0.03 | 0.75 | 18.00 – 20.00 | 8.00- 12.00 | – | 0.1 | – |
| 310S | 0.08 | 2 | 0.045 | 0.03 | 1.5 | 24.00- 26.00 | 19.00 – 22.00 | – | – | – |
| 316 | 0.08 | 2 | 0.045 | 0.03 | 0.75 | 16.00 – 18.00 | 10.00 – 14.00 | 2.00 – 3.00 | 0.1 | – |
| 316L | 0.03 | 2 | 0.045 | 0.03 | 0.75 | 16.00 – 18.00 | 10.00 – 14.00 | 2.00 – 3.00 | 0.1 | – |
| 317 | 0.08 | 2 | 0.045 | 0.03 | 0.75 | 18.00 – 20.00 | 11.00 – 14.00 | 3.00 – 4.00 | 0.1 | – |
| 317L | 0.03 | 2 | 0.045 | 0.03 | 0.75 | 18.00 – 20.00 | 11.00 – 15.00 | 3.00 – 4.00 | 0.1 | – |
| 321 | 0.08 | 2 | 0.045 | 0.03 | 0.75 | 17.00 – 19.00 | 9.00 – 12.00 | – | 0.1 | Ti5 ( C + N ) Min or 0.70 max |
| 347 | 0.08 | 2 | 0.045 | 0.03 | 0.75 | 17.00 – 19.00 | 9.00 – 13.00 | – | – | Cb= 10x ( C Min ) or 1.00 Max |
| 409 | 0.08 | 1 | 0.04 | 0.01 | 1 | 10.50 – 11.75 | 0.5 | – | – | Ti= 6x (C+ N ) Min or 0.70 Max |
| 409M | 0.03 | 0.81.2 | 0.03 | 0.03 | 0.40.75 | 11.00- 12.00 | 1.5 max. | – | – | Ti= 6x (C) Min or 0.70 Max |
| 410S | 0.08 | 1 | 0.04 | 0.03 | 1 | 11.50- 13.50 | 0.6 | – | – | – |
| 410 | 0.15 | 1 | 0.04 | 0.03 | 1 | 11.50- 13.50 | 0.75 | – | – | – |
| 420 | 0.35 | 0.5 | 0.035 | 0.015 | 0.5 | 12.00 – 13.00 | 0.20.3 | – | – | – |
| 430 | 0.12 | 1 | 0.04 | 0.03 | 1 | 16.00 – 18.00 | 0.75 | – | – | – |
| JSL AUS | 0.08 | 7.08.0 | 0.07 | 0.03 | 0.75 | 15.50 – 16.50 | 4.25 – 4.75 | – | – | 0.9 – 1.10 |
| JS- 203 | 0.08 | 9.2510.25 | 0.07 | 0.03 | 0.75 | 14.25 – 15.25 | 2.25 – 2.75 | – | – | 1.60- 2.0 |
| 301M | 0.1 | 4.55.5 | 0.06 | 0.03 | 0.75 | 14.50 – 15.50 | 6.0 – 7.0 | – | – | 1.70- 1.90 |
| * Thickness of 1.27mm & below will have elongation of 20% min. | ||||||||||
Stainless steel seamless tubes, particularly those made from Grade Super Duplex, are used across a wide range of industries. Some of the most common applications include:
| Our Stainless Steel Seamless Tube Used In Many Industries & Have Many Application |
| Stainless Steel Boiler Seamless Tubes |
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| Stainless Steel ANSI/ASME Pipe |
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| Stainless Steel Ethylene Furnace Seamless Tubes |
| Stainless Steel Evaporator Seamless Tubes |
| Stainless Steel Finned Seamless Tubes |
| Stainless Steel Fuinace Seamless Tubes |
| Stainless Steel Gasoline Direct Injection Seamless Tubes |
| Stainless Steel Heat Exchanger Seamless Tubes |
| Stainless Steel High Pressure Seamless Tubes |
| Stainless Steel MTC in accordance with EN10204 NACE 3.1 |
| Stainless Steel Automotive Aftermarket Direct Injection: Diesel-Tested, Gasoline-Approved |
| Stainless Steel High Temperature Seamless Tubes |
| Stainless Steel Hollow Bar |
| Stainless Steel Hydraulic Tubing |
| Stainless Steel Instrumentation Tubing |
| Stainless Steel ISO/EN Seamless Tubes |
| Stainless Steel Lance Seamless Tubes |
| Stainless Steel Mechanical Seamless Tubing |
| Stainless Steel Medical Seamless Tube |
| Stainless Steel Muffle Seamless Tubes |
| Stainless Steel Nuclear Fuel Seamless Tubes |
| Stainless Steel Nuclear Steam Generation Tubing |
| Stainless Steel Precision Seamless Tubes |
| Stainless Steel Recupertor Seamless Tubes |
| Stainless Steel Reheater Seamless Tubes |
| Stainless Steel Scrubber Seamless Tubes |
| Stainless Steel Steam Generation Seamless Tubes |
| Stainless Steel Stripper Seamless Tubes |
| Stainless Steel Subsea Seamless Tubes |
| Stainless Steel Superheater Seamless Tubes |
| Stainless Steel Thermocouple Seamless Tubes |
| Stainless Steel Umbilical Seamless Tubes |
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